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Xemor Series

 


Fully Automatic Screw Type Injection Moulding Machine with Electro-proportionate Hydraulics and Microprocessor.


Fully Automatic Screw Type Injection Moulding Machine Microprocessor and latest features. Machine can be available with SCADA capability for syncronization and controlling the machine from a remote location. Machines are available from 650 Tonnes with unique Toggle Design (Patent Pending) for versality and efficent locking pressure distribution through out the platen (upto 80 % of the platen area and 90 % of the mould area)

 
 
 
 
  Controller
Backlite LCD screen.
Microprocessor based control with self-diagnostics.
Direct accessible menu keys.
On-line HELP key for screen operation information.
Printer Interface.
Statistics chart for last 120 cycles with max. Min. & average values.
Weekly schedule chart for Temperature power On-Off setting.
Alarm Recording Facility.
Set record facilities for parameters.
In built 60 sets mould memory.
Shot counter - Production/Accumulated/Preset.
Product Counter - Good/Fault/Packing.
Display of Cycle time and shot per hour.
Cycle Delay Timer.
Visual and audible alarm.
Temperature and injection profiles display (Graph).
Online monitoring facility alarm with message display for variation in:
- Cycle time, - Temperature,
- Injection stroke, - Injection time,
- Charge time, - Total cycle time,
- Hold on pressure start, - RPM.
- Oil Temperature, - Motor fail.
 
Locking Side
Robust Platen size for larger die accommodation.
Phosphorous Bronze Tie Bars Bushings.
Hardened steel toggle pin
Large Platen area as per EURO international standard.
Large Mould Opening.
Clamp Position Read Transducers.
5-stage position based mould closing pressure and speed dependent.
4-stage position based mould opening pressure and speed dependent.
Low Protect Mould Safety Device with alarm.
Selectable multi stroke hydraulic ejector.
Cushioning effect for mould opening
Multi Point Hydraulic Ejector for multiple choices.
Electrical and Hydraulic Interlocks for guard.
Centralized manual Grease Pump.
Centralized Mould Height Adjustment.
Totally Closed Hydraulic Oil Tank.
Injection Side
Injection Position Read Transducers.
Choice of different screw barrel.
5 stage Injection pressure and speed dependent.
Screw speed infinite variable.
5 stage hold on pressure control.
Suck back controlled with time and position based.
Pre-fil system designed for high weight components.
Pre suck back systems.
Hydraulic Back pressure control for homogeneous plasticization.
Screw Release Interlock.
Direct screw drive with Low speed High Torque motor.
Melt decompression selectable: - After charge/ After cool.
PID based temperature controller for all zones controlled through Microprocessor.
Extra 2 zones PID based temperature controller for mould heating.
Sprue Break (Time & Position based)
Adjustable nozzle contact force.
Slide shut off for hopper.
Auto purging systems.
Upper and Lower limit defined to monitor set injection stroke.
Digital read out for Screw RPM
Charge Delay Timer.
Reduction of barrel temperature to a pre selected value during short process interruptions.
Optional
T- Slot Platen
Auto mould setting fully controlled by microprocessor.
Auto lubrication logic cycle synchronized and monitored through controller.
Robot facility synchronized with controller.
Photo detect device.
Automatic Pneumatic Guard controlled and synchronized with machine
Hydraulic Core.
IC card for extra 60 mould memory.
Special coated screw.
Suitable Hopper Magnet.
Feed Throat temperature facility.
Air Ejection.